Ergonomics in Metalworking: Optimizing Workplaces and Reducing Injury Risks

September 10, 2025 at 1:52 pm

Ergonomics in Metalworking: Optimizing Workplaces and Reducing Injury Risks

Metalworking is one of the most advanced industries technologically, yet also one of the most hazardous. Operators deal daily with heavy workpieces, vibration, noise, and uncomfortable working positions. This not only reduces productivity but also increases the risk of occupational diseases and injuries. The solution lies in a systematic approach to ergonomics.

Why it matters
According to European and international studies, up to 35–40% of workplace accidents are related to poorly designed workstations. Repetitive bending, incorrect posture at machines, poor lighting, and high vibration exposure lead to fatigue, errors, and injuries.

Key risks:

Physical overload (lifting heavy parts).
Static postures at machines.
Repetitive, monotonous movements.
Vibration and noise.
Insufficient lighting.

Solutions:

Adjustable workstation height and footrests.
Anti-vibration mats and ergonomic tool handles.
Lifting equipment, manipulators, and transport systems.
Proper arrangement of tools within easy reach.
Combined lighting (general + local).

Economic effect:
Proper workplace ergonomics can increase productivity by up to 30% and cut injury rates nearly in half. Example: a company introduced height-adjustable tables and robotic part loading, resulting in a 40% reduction in back injuries and a 15% increase in output.

Conclusion:
Ergonomics in metalworking is not just about comfort – it’s an investment in employee health, safety, and overall business competitiveness.