How to Choose the Optimal Cooling System for CNC Equipment

June 7, 2025 at 12:05 pm

How to Choose the Optimal Cooling System for CNC Equipment

In precision machining, temperature plays a critical role. Overheating of tools and workpieces leads to deformation, accelerated wear, and poor surface finish. A well-designed cooling system is essential not just for tool longevity, but for production stability and quality.

This article overviews the main types of CNC cooling systems, their advantages, limitations, and which to choose based on your material and process.

Why Is Cooling So Important?

During high-speed cutting, friction generates heat that can cause:

Tool wear and loss of cutting edge sharpness
Dimensional inaccuracies in the workpiece
Thermal expansion or warping
Surface roughness or burns
Process instability

Cooling systems remove heat, reduce friction, and improve chip evacuation.

Main Types of Cooling Systems

1. Liquid Coolant (Emulsion, Oil)

The most common system — coolant is sprayed directly onto the cutting zone.

Advantages:

Efficient heat removal
Helps flush away chips
Reduces tool wear and friction

Disadvantages:

Requires filtration and maintenance
Potential for corrosion
Higher environmental impact

Best for:
Steel, titanium, nickel alloys, deep or intensive cutting processes.

2. Minimum Quantity Lubrication (MQL)

A fine aerosol of lubricant is sprayed in minimal quantities directly into the cutting zone.

Advantages:

Clean working area
Low coolant consumption
Environmentally friendly

Disadvantages:

Less effective heat control than liquid
Requires precise nozzle positioning

Best for:
Aluminum, light alloys, plastics, where dry machining or low-maintenance setups are preferred.

3. Compressed Air Cooling

Air is blown into the cutting zone to cool the part and clear chips.

Advantages:

No coolant required
Simple and clean
Low maintenance

Disadvantages:

Less cooling efficiency
Not suitable for hard materials

Best for:
Plastics, graphite, soft metals, or dry finishing operations.

4. Cryogenic Cooling (Liquid Nitrogen, CO₂)

Applies ultra-low temperatures directly to the cutting area using gases.

Advantages:

Maximum tool life and surface quality
Ideal for superalloys
Environmentally neutral

Disadvantages:

High equipment and running cost
Requires gas storage and handling systems

Best for:
Nickel alloys, aerospace parts, medical machining, high-speed finishing.

How to Choose the Right System

1. Consider the Material:

Hard metals (titanium, steel) → Liquid or cryogenic
Aluminum, brass → MQL or liquid
Plastics → Air or dry

2. Cutting Intensity:

High speeds and feeds → Stronger cooling
Light finishing → Minimal or dry cooling is often enough

3. Shop Floor Conditions:

Is coolant recovery available?
Is part cleanliness critical (e.g. medical, electronics)?

4. Budget and Sustainability:

MQL reduces coolant cost
Cryogenics give excellent results but are costly

Conclusion

Choosing the right CNC cooling method is essential for efficiency, part quality, and tool life. There’s no one-size-fits-all solution — your materials, machines, and production goals must all be considered.

Need help configuring your cooling setup? UDBU specialists will help you find the best solution for your production.

Contact us to increase your machining performance and reliability.