udbu - Blog

FAIRINO FR10 collaborative robot in action as it streamlines the production process

Tue, 14 Jul 2026 13:38:00 +0000

See the FAIRINO FR10 collaborative robot in action as it streamlines the production process . In this demonstration, the FR10 precisely handles five raw cylindrical workpieces, loading them into the machine for processing and transferring the finished parts to the secondary station. Experience how high-precision automation can increase efficiency, reduce manual labor, and ensure consistent quality in your manufacturing workflow. The FAIRINO FR10 combines speed, stability, and ease of integration, making it the perfect solution for machine tending applications. Key features of the FAIRINO FR10: Payload: 10 kg Reach: 1400 mm Repeatability: ±0.05 mm Application: Perfect for pick-and-place, machine tending, and assembly. Ready to automate your production line? Subscribe to our channel for more industrial robotics insights, and visit our website at udbu, to learn more about the FAIRINO FR10 and our automation solutions!

Why the SMEC MCV 5700L Is One of the Best Vertical CNC Machining Centers in Its Class

Mon, 13 Jul 2026 13:43:00 +0000

Why the SMEC MCV 5700L Is One of the Best Vertical CNC Machining Centers in Its Class

Choosing a vertical CNC machining center is an investment for the next 10–15 years. The right machine directly impacts productivity, machining accuracy, production costs, and your ability to deliver orders on time.

The SMEC MCV 5700L is designed for manufacturers that require high precision, exceptional reliability, and an extended machining area without paying a premium for the brand name.

Key Advantages of the SMEC MCV 5700L

1. Extended X-Axis Travel – 1,600 mm

Most machining centers in this class offer an X-axis travel of approximately 1,000–1,200 mm.

The SMEC MCV 5700L provides:

X-axis: 1,600 mm
Y-axis: 570 mm
Z-axis: 520 mm

This allows manufacturers to:

machine longer workpieces in a single setup;
reduce setup and repositioning time;
improve machining accuracy by eliminating multiple re-clamping operations.

2. High Rapid Traverse Speeds

Rapid traverse speeds of:

X-axis: 30 m/min
Y-axis: 36 m/min
Z-axis: 30 m/min

reduce non-cutting time and significantly improve productivity, especially in medium and high-volume production.

3. Powerful High-Speed Spindle

The SMEC MCV 5700L is equipped with:

12,000 rpm spindle
11 / 18.5 kW spindle power
BT40 spindle taper

This configuration is ideal for machining:

carbon steel;
stainless steel;
aluminum;
cast iron;
non-ferrous materials.

4. Large Work Table

The 1,700 × 570 mm table with a maximum load capacity of 1,000 kg enables reliable machining of large components and supports heavy fixtures.

5. 30-Tool Automatic Tool Changer

The 30-position automatic tool changer minimizes cycle times and allows complex machining operations to be completed without operator intervention.

For most manufacturing applications, a 30-tool magazine provides an excellent balance between flexibility and productivity.

Comparison with Popular Competitors

Specification	SMEC MCV 5700L	DN Solutions DNM 5700	Haas VF-4
X-axis Travel	1,600 mm	Approx. 1,050 mm	1,270 mm
Spindle Speed	12,000 rpm	12,000 rpm	8,100 rpm (standard)
Spindle Power	18.5 kW	Approx. 18 kW	Depends on configuration
Tool Capacity	30	30	20 (standard)
Value for Investment	Excellent	Higher purchase cost	Lower standard specification

Considering its specifications, machining capacity, and operating costs, the SMEC MCV 5700L delivers one of the best price-to-performance ratios in its category.

Why Manufacturers Choose SMEC

Compared with many European and American machining center manufacturers, SMEC offers:

outstanding value for money;
a rigid machine structure designed for multi-shift production;
reliable FANUC CNC control;
excellent machining stability;
low operating and maintenance costs;
readily available spare parts;
easy integration with industrial automation and robotic systems.

For these reasons, SMEC machining centers are widely used in automotive manufacturing, general engineering, hydraulic component production, toolmaking, and precision metalworking industries.

Who Is the SMEC MCV 5700L Designed For?

The SMEC MCV 5700L is an excellent solution for manufacturers producing:

large structural components;
machine bases and plates;
medium-complexity molds and fixtures;
agricultural machinery components;
industrial equipment parts;
energy sector components;
aluminum components;
medium and high-volume production parts.

Conclusion

Compared with other vertical machining centers in its class, the SMEC MCV 5700L stands out thanks to its:

extended machining area;
powerful high-speed spindle;
excellent productivity;
industrial-grade reliability;
low total cost of ownership.

For manufacturers looking to increase production capacity while maximizing return on investment, the SMEC MCV 5700L is one of the smartest choices available.

Request Your Personalized Quote

Looking for a reliable vertical CNC machining center for your production?

The UDBU team will help you select the optimal SMEC MCV 5700L configuration, estimate productivity, recommend automation solutions, and prepare a customized commercial offer tailored to your manufacturing requirements.

Learn more about the SMEC MCV 5700L:

https://www.udbu.eu/produkti/item/metalapstrades-iekartas/cnc-frezesanas-centri/smec-mcv-5700l-cnc-frezesanas-centrs/

Contact UDBU today to receive expert advice, a return-on-investment calculation, and a competitive quotation for your next CNC machining center.

Watch the Fairino FR5 cobot in action as it automates

Fri, 10 Jul 2026 12:55:00 +0000

Watch the Fairino FR5 cobot in action as it automates a high-precision metalworking task. This demonstration showcases the FR5’s capability to handle complex workflows, from precise bolt placement on 6-meter steel beams to executing high-quality, consistent welding.

Perfect for manufacturers looking to integrate collaborative robotics into their production lines to improve cycle times and weld consistency.

Interested in optimizing your production? Visit udbu.eu to explore our latest CNC and robotic automation solutions, or contact our team for a custom integration consultation.

5-Axis Machining: Benefits, Drawbacks, and When It Is Truly Necessary

Wed, 01 Jul 2026 09:13:00 +0000

5-Axis Machining: Benefits, Drawbacks, and When It Is Truly Necessary

Modern manufacturing demands higher precision, faster production, and the ability to produce increasingly complex parts. As a result, 5-axis CNC machining has become the industry standard in sectors such as aerospace, automotive, medical manufacturing, and mold and die production. However, not every component requires 5-axis machining. In this article, we'll explain how it differs from traditional 3-axis machining, explore its key advantages and limitations, and discuss when investing in this technology is truly worthwhile.

What Is 5-Axis Machining?

A standard 3-axis CNC machine moves the cutting tool along three linear axes: X, Y, and Z. The workpiece remains fixed, and machining different surfaces often requires multiple setups and repositioning.

A 5-axis machining center adds two rotational axes, allowing either the workpiece or the cutting tool to rotate during machining. This enables the tool to approach the part from virtually any angle.

As a result, complex components can often be manufactured in a single setup while maintaining exceptional dimensional accuracy across all surfaces.

Key Benefits of 5-Axis Machining

1. Machining Complex Geometries

The greatest advantage of 5-axis machining is its ability to manufacture parts with complex three-dimensional shapes without additional setups.

This capability is particularly valuable in:

Aerospace manufacturing
Power generation
Medical device production
Turbine manufacturing
Mold and die making

2. Improved Accuracy

Every time a workpiece is repositioned, there is a risk of introducing alignment errors.

Since most operations in 5-axis machining are completed in a single setup, positioning errors are minimized, resulting in higher overall accuracy.

3. Reduced Production Time

Although programming is more sophisticated, total production time is often significantly shorter because:

Multiple setups are eliminated.
The workpiece is automatically repositioned.
Secondary operations are reduced.

These time savings become especially noticeable in prototype and low-volume production.

4. Superior Surface Finish

The cutting tool can maintain the optimal angle relative to the workpiece throughout the machining process.

This provides:

Better surface quality
Lower surface roughness
Less manual finishing and polishing

5. Longer Tool Life

A well-planned machining strategy distributes cutting forces more evenly across the cutting edge.

This reduces tool wear, improves machining stability, and extends tool life.

Drawbacks of 5-Axis Machining

Despite its many advantages, 5-axis machining is not the right solution for every application.

Higher Equipment Costs

5-axis CNC machining centers are considerably more expensive than conventional 3-axis machines.

In addition to the machine itself, manufacturers typically require:

Advanced CAD/CAM software
High-performance programming systems
Highly skilled operators and programmers

More Complex Programming

Generating toolpaths for 5-axis machining requires specialized expertise.

Programming errors can result in collisions between the cutting tool, the workpiece, and the machine itself.

Greater Operator Expertise Required

Operating a 5-axis machining center demands in-depth knowledge of:

CNC machining processes
Machine kinematics
Cutting tool selection
Machining strategies

When Is 5-Axis Machining Really Necessary?

5-axis machining delivers the greatest value when manufacturing:

Turbine blades
Impellers
Blisks
Medical implants
Complex molds and dies
Aerospace engine components
Parts with multiple angled or hard-to-reach surfaces

It is also highly beneficial for prototype development and custom manufacturing, where reducing lead times is critical.

When Is 3-Axis Machining Sufficient?

If a part has relatively simple geometry and most machining operations can be performed from a single direction, 5-axis machining may not be economically justified.

For these components, 3-axis CNC machining often provides:

Lower production costs
Simpler programming
High productivity
Cost-effective manufacturing

The most appropriate machining method should always be selected based on the part geometry, required tolerances, production volume, and overall manufacturing costs.

How to Choose the Right Machining Method

Selecting the optimal machining technology typically involves evaluating several factors:

Part complexity
Number of required setups
Accuracy requirements
Material type
Production volume
Target manufacturing cost

A thorough manufacturing feasibility analysis before production begins helps identify the most efficient and cost-effective machining strategy.

Conclusion

5-axis CNC machining offers significant advantages for manufacturing complex, high-precision components while minimizing setups. It can reduce production time, improve surface quality, and increase machining accuracy.

However, it is not a universal solution. For simpler components, traditional 3-axis machining often remains the more economical and practical choice.

Choosing the right machining technology at the planning stage helps optimize manufacturing costs, shorten lead times, and ensure that the finished part meets the required quality standards.

7 Metalworking Operations That a Cobot Can Take Over as Early as Tomorrow

Tue, 09 Jun 2026 14:04:00 +0000

7 Metalworking Operations That a Cobot Can Take Over as Early as Tomorrow

The shortage of skilled workers, increasing quality requirements, and the need to improve productivity are pushing metalworking companies to search for new automation solutions. One of the most accessible and effective solutions today is cobots—collaborative robots that can safely work alongside humans and quickly adapt to different tasks.

Unlike traditional industrial robots, cobots do not require complex infrastructure or long implementation times. Many operations can be automated within just a few weeks. Let’s look at seven metalworking operations that a cobot can take over as early as tomorrow.

1. CNC Machine Loading and Unloading

CNC machine tending is one of the most common applications for cobots. A robot can automatically load raw blanks and unload finished parts from turning, milling, or grinding machines.

Benefits:

reduced machine downtime;
possibility to run night shifts;
consistent and precise part handling;
increased overall production efficiency.

This is especially effective in serial production, where operators repeatedly perform the same actions.

2. Part Palletizing and Packaging

After machining, parts must be sorted, placed into containers, or arranged on pallets. This process is time-consuming and physically repetitive.

A cobot can:

arrange parts according to a predefined pattern;
sort products by type;
prepare goods for shipment;
automatically track produced quantities.

3. Welding of Metal Structures

Modern cobots are successfully used in MIG/MAG and TIG welding processes. Easy programming makes them suitable even for small batches and frequently changing production.

Key advantages:

consistent weld quality;
reduced defect rates;
safer working conditions;
ability to operate continuously.

For many companies, robotic welding becomes the first step toward automation.

4. Surface Grinding and Deburring

Metal surface processing is one of the most physically demanding and repetitive operations. In manual work, quality often depends on operator fatigue.

A cobot can perform:

deburring;
edge grinding;
surface polishing;
final finishing.

Constant force and precise motion ensure consistent results for every part.

5. Quality Inspection Using Machine Vision

Equipped with machine vision systems, a cobot can automatically inspect dimensions, shapes, and surface quality of parts.

Automated quality control enables:

early detection of defects;
reduced number of complaints;
faster inspection processes;
objective quality data collection.

This is especially important for manufacturers with high precision requirements.

6. Part Transfer Between Workstations

In many factories, a significant amount of time is spent moving parts between machines.

A cobot can:

transfer parts between work areas;
serve multiple machines simultaneously;
feed intermediate storage buffers;
automate internal logistics.

This allows workers to focus on more complex and value-added tasks.

7. Coating and Surface Treatment

Painting, protective coating application, and similar processes require high precision and repeatability.

Using a cobot ensures:

even material application;
reduced material consumption;
lower defect rates;
improved workplace safety.

It also reduces the influence of human variability on final product quality.

Why Choose a Cobot?

The main advantage of collaborative robots is flexibility. They can be quickly adapted to new products, take up minimal space, and operate safely alongside humans without the need for complex protective fencing.

For metalworking companies, this means starting automation with a single workstation, achieving fast economic results, and gradually scaling automation across the entire production.

Conclusion

Cobots are no longer a future technology—they are already a practical tool for improving manufacturing efficiency. CNC machine tending, welding, grinding, quality inspection, and internal logistics are just some of the processes that can be automated without major infrastructure investments.

Companies that start adopting cobots today gain not only higher productivity but also a significant competitive advantage in a market where speed, quality, and flexibility are becoming decisive factors.

Want to find out which operations in your production can be automated?

UDBU helps companies implement cobots, industrial robots, and automation solutions for metalworking—from process analysis to full integration and training. Learn more about automation here: https://www.udbu.eu/automatizacija/

Common Mistakes in Designing Dust Extraction Systems in a Metalworking Workshop

Fri, 29 May 2026 13:43:00 +0000

Common Mistakes in Designing Dust Extraction Systems in a Metalworking Workshop

In modern metalworking workshops, dust extraction systems are no longer just an “additional option.” During CNC machine operation, milling, grinding, and turning processes, oil mist, coolant aerosols, and fine metal particles are released into the air. A poorly designed air purification system not only contaminates the workshop but also accelerates equipment wear, worsens working conditions, and increases maintenance costs.

Let us review the most common mistakes made when designing extraction systems in metalworking.

1. Incorrect system capacity calculation

One of the most common mistakes is selecting equipment “by eye” or based only on price. To ensure effective air cleaning, the following must be considered:

- number of machines

- type of processing

- amount of coolant used

- intensity of oil mist formation

- size of the workspace

If system capacity is insufficient, aerosols remain in the air and settle on equipment.

2. Installing the extraction system too far from the pollution source

The longer the ducting and the more bends in the system, the lower the efficiency of oil mist collection. Equipment is often installed where there is space, rather than where it is most effective.

In practice, the best results are achieved with local filtration — when the air cleaner is installed directly next to the machine.

3. Using inappropriate filtration technology

Different metalworking processes generate different types of pollutants. Coarse chips, fine oil mist, and smoke require different filtration technologies:

- mechanical filtration

- coalescence filtration

- centrifugal filtration

- HEPA filtration

Choosing the wrong technology leads to rapid filter clogging and reduced system efficiency.

4. Ignoring maintenance already at the design stage

Systems are often designed without considering future maintenance. As a result:

- filters are difficult to replace

- the system is difficult to clean

- there is no oil drainage

- maintenance requires production shutdown

Modern systems must provide easy access to filters and minimal downtime.

5. One system for all machines without airflow balancing

Connecting multiple CNC machines to a single system without proper airflow calculations is another common mistake. Different machines create uneven loads, so without balancing, some equipment does not receive sufficient air cleaning.

6. Ignoring energy efficiency

Some companies still exhaust cleaned air outdoors even in winter, losing heat and increasing heating costs. Modern systems allow efficient air cleaning and recirculation back into the facility while maintaining safety requirements.

Practical solution for local air cleaning

For metalworking machines where oil mist and coolant aerosols are generated, an effective solution is compact local air purification systems installed directly at the source of contamination.

One such solution is Precitonix OMM 150 Eļļas Miglas Savācējs — an industrial centrifugal oil mist collector for metalworking. The system provides:

- multi-stage filtration

- up to 99% contaminant removal

- compact installation next to the machine

- low noise level

- coolant return to the system

- reduced equipment and air pollution in the workshop

Learn more about the capabilities of Precitonix OMM 150 Eļļas Miglas Savācējs and choose an effective air purification solution for your metalworking production.

Conclusion

A properly designed extraction system directly affects production safety, equipment lifespan, and machining quality. Most problems arise not from equipment quality, but from design mistakes.

Local air cleaning, proper filtration selection, and modern equipment can significantly reduce oil mist concentration and improve working conditions in the metalworking workshop.

When Seco and Sandvik truly justify their price — and where YG-1 becomes more cost-effective

Fri, 15 May 2026 12:49:00 +0000

When Seco and Sandvik truly justify their price — and where YG-1 becomes more cost-effective

In the metal cutting tools market, there has long been a common belief: if you want a “serious” result — choose Seco Tools or Sandvik Coromant.
And indeed — these manufacturers offer very high stability, durability, and productivity.

However, in real production, the key question is almost always part cost.
And this is exactly where the Korean YG-1 often becomes significantly more economical in many applications.

When Seco and Sandvik are truly worth their price

Premium inserts are expensive not just because of the brand name.

The main advantage is coating technology and stable geometry. For example, Seco uses its proprietary Duratomic technology, which increases wear resistance at high temperatures and cutting speeds.

What this brings to production:

higher cutting speeds;
more predictable wear;
longer life per cutting edge;
fewer machine stops for tool changes;
stable part quality in serial production.

This is especially noticeable in:

large batch production;
24/7 machining;
automated lines;
machining difficult materials;
situations where every machine stop is costly.

In such conditions, the more expensive insert truly pays for itself — not through purchase price, but through reduced downtime and higher output.

Where YG-1 becomes economically advantageous

However, not every workshop operates under ideal conditions.

In many real-world tasks, inserts do not manage to use their full “premium” potential because other factors damage the tool:

insufficient machine rigidity;
vibration;
oxide scale;
interrupted cutting;
impact loads;
unstable material;
suboptimal cutting parameters.

And this raises the key question:

if a premium insert breaks just as quickly as a cheaper alternative, why overpay?

The price difference is significant

On average, YG-1 inserts cost about 40–50% less than comparable Seco or Sandvik inserts.

When machining:

mild steel;
aluminum;
simple parts;
small batches,

the difference in tool life is often minimal.

This means:

part quality remains the same;
tool life differs only slightly;
but tooling costs are almost cut in half.

That is why many companies gradually switch to YG-1 in operations where there is no sense in paying extra for “reserve performance” that is not actually utilized.

The most common mistake when choosing inserts

Many people evaluate tooling based only on purchase price.

But what really matters is cost per part.

Sometimes a tool is 50% more expensive but lasts twice as long — then it is more economical.

But sometimes the opposite happens:

a premium insert lasts only 10–15% longer;
but costs almost twice as much.

In that case, the economics clearly favor YG-1.

When switching to YG-1 makes the most sense

YG-1 is often the best choice if:

machine rigidity is moderate;
interrupted turning occurs;
workpieces have scale;
tools are exposed to impact loads;
universal (not aggressive) cutting parameters are used;
reducing cost is more important than maximizing cutting speed.

For many small and medium-sized manufacturers, this is the everyday reality.

Conclusion

If Seco or Sandvik inserts perform long, stable, and predictable in your process — switching them purely for minor savings usually does not make sense.

However, if tools regularly:

chip;
break;
wear out quickly due to harsh conditions;
fail to utilize their full lifespan,

then switching to YG-1 can reduce tooling costs by almost half without a noticeable loss in performance.

How to understand whether YG-1 is right for your shop

To accurately estimate the economics for your workshop, answer just three questions:

How many minutes of actual cutting time (or how many parts) does one Seco cutting edge currently last?
What material are you machining: stainless steel, mild steel, or cast iron?
Do the inserts wear gradually, or do they tend to chip and fail prematurely?

After that, it becomes possible to objectively compare cost per part and determine whether switching to YG-1 will bring real savings in your production.

How to Choose Cutting Parameters for Stainless Steel Machining on SMEC CNC Machines

Thu, 14 May 2026 11:14:00 +0000

How to Choose Cutting Parameters for Stainless Steel Machining on SMEC CNC Machines

Stainless steel is considered one of the most challenging materials for machining. Its high toughness, tendency to work harden, and intense heat generation require carefully selected cutting parameters. This is especially important when working with modern SMEC CNC machines, whose high rigidity and powerful spindles allow efficient machining of both AISI 304 and heat-resistant stainless steels.

Why Stainless Steel Is Difficult to Machine

The main challenges of stainless steel machining include:

rapid cutting tool wear;
built-up edge formation on the cutting insert;
excessive heat in the cutting zone;
vibrations caused by insufficient rigidity;
surface work hardening due to incorrect feed rates.

Because of these factors, standard cutting parameters used for carbon steel are not suitable for stainless steel.

Factors That Affect Cutting Parameters

When setting up a CNC machine, the following factors must be considered:

stainless steel grade;
machining operation type (turning, milling, drilling);
cutting tool material;
rigidity of the machine-tool-workpiece system;
coolant usage;
spindle power and guideway design.

For example, the SMEC SL 2000 CNC Turning Center features spindle speeds up to 6000 rpm and spindle power up to 18.5 kW, enabling stable stainless steel machining even under heavy cutting loads.

Recommended Cutting Parameters for Stainless Steel

Turning AISI 304 with Carbide Inserts

Parameter	Rough Machining	Finish Machining
Cutting Speed (Vc)	120–180 m/min	180–250 m/min
Feed Rate (f)	0.20–0.40 mm/rev	0.05–0.15 mm/rev
Depth of Cut (ap)	1.5–4 mm	0.2–1 mm

The most important rule is to avoid excessively low feed rates. Stainless steel hardens quickly, causing the tool to rub the surface instead of cutting effectively.

How SMEC Machines Improve Stainless Steel Machining

Modern SMEC CNC machines provide several advantages when machining difficult materials.

High Structural Rigidity

The SL series uses a reinforced machine structure and box guideways that reduce vibration during heavy-duty cutting operations.

Powerful Spindle Performance

For example, the SMEC SL 2500SY CNC Turning Center is equipped with a spindle power of up to 26 kW and supports machining of parts longer than 1200 mm.

Fast Axis Rapid Traverse Rates

High rapid traverse speeds reduce idle time and improve productivity in serial production environments.

Live Tooling Capability

Machines with “M” and “Y” configurations support milling, drilling, and tapping in a single setup, which is especially valuable for complex stainless steel components.

Recommended Tooling for Stainless Steel

For stainless steel machining, it is recommended to use:

carbide tools with TiAlN or AlTiN coating;
inserts with positive geometry;
sharp cutting edges;
through-tool coolant systems.

When machining at high spindle speeds on SMEC machines, balanced high-quality tooling becomes especially important.

Common Mistakes When Selecting Cutting Parameters

Cutting Speed Too Low

This causes work hardening and accelerates tool wear.

Feed Rate Too Small

The cutting tool overheats and damages the surface finish.

Insufficient Cooling

Stainless steel has poor thermal conductivity, so overheating occurs very quickly.

Excessive Tool Overhang

Even highly rigid machines require minimal tool overhang to prevent vibration.

Practical Example for the SMEC SL 2000

When machining a 60 mm diameter AISI 304 shaft on the SMEC SL 2000 CNC Turning Center, the following parameters can be used:

Vc = 160 m/min;
spindle speed ≈ 850 rpm;
feed rate = 0.25 mm/rev;
depth of cut = 2 mm;
CNMG insert with TiAlN coating.

These parameters provide stable chip formation, minimal vibration, and long tool life.

Conclusion

Proper selection of cutting parameters for stainless steel machining directly affects tool life, surface quality, and CNC machining productivity. Thanks to their high rigidity, powerful spindles, and advanced control systems, SMEC machines are well suited for both serial production and high-precision stainless steel machining applications.

5 Signs That Your Workshop Air Cleaning System Needs Modernization

Wed, 13 May 2026 13:31:00 +0000

5 Signs That Your Workshop Air Cleaning System Needs Modernization

In modern metalworking, air quality has become just as important as machining precision or production efficiency. During CNC machining, oil mist, coolant aerosols, and fine particles are generated and gradually accumulate in the working environment. If the air cleaning system can no longer effectively handle this contamination, it affects employee comfort, equipment performance, and overall operating costs.

In many cases, problems start unnoticed but become increasingly obvious over time. Below are five key signs that indicate it is time to modernize your air cleaning system.

1. Oil residue appears on equipment and surfaces

One of the first warning signs is a sticky oil film on CNC machines, tools, lighting fixtures, or floors. This means that oil aerosols are not being properly captured and are settling throughout the workshop.

Such contamination not only creates dirt but also:

reduces electronic performance;
increases equipment wear;
makes maintenance more difficult;
creates additional safety risks.

Modern oil mist collection systems help significantly reduce this issue by capturing aerosols directly at their source.

2. A constant oil or coolant odor in the workshop

If a strong odor persists in production areas over time, it indicates a high concentration of airborne contaminants.

This is especially common in:

intensive CNC machining processes;
grinding operations;
high-speed milling;
enclosed work areas with insufficient ventilation.

Long-term exposure to contaminated air negatively affects the working environment and reduces employee comfort. That is why more and more companies are choosing local air cleaning systems that capture oil mist directly at the point of generation.

3. Filters need to be replaced too often

If ventilation system filters clog quickly and their efficiency drops significantly, the existing system may no longer be suitable for production loads.

This typically indicates:

insufficient number of filtration stages;
excessive system load;
outdated technology;
inefficient air circulation.

Modern systems use multi-stage filtration, which separates larger particles before they reach the main filter. This reduces maintenance frequency and operating costs.

4. The workshop becomes hot and stuffy

Outdated ventilation systems often operate by completely exhausting contaminated air outdoors. This places additional load on heating and ventilation systems.

As a result, companies experience:

higher energy consumption;
unstable microclimate control;
uncomfortable working conditions;
increased temperature and humidity levels.

Modern air cleaning systems allow filtered air to be returned back into the workshop, reducing energy losses and maintaining a more stable working environment.

5. Production has expanded, but the ventilation system has not been updated

A very common situation is when companies invest in new CNC machines and increase production volumes, while the air cleaning system remains unchanged for many years.

This leads to:

higher aerosol concentrations;
faster equipment contamination;
increased maintenance costs;
poorer air quality.

In such cases, compact local oil mist collectors are an effective solution, as they can be installed directly on CNC machines without complex ventilation modifications.

Effective solution for modern metalworking

One practical solution is the Precitonix OMM 150 oil mist collector. It is designed for local air cleaning in metalworking processes where oil aerosols and coolant mist are generated.

The system provides:

efficient multi-stage filtration;
compact installation near the machine;
low noise level;
reduced maintenance requirements;
cleaner and safer working conditions.

Such solutions not only improve air quality but also extend equipment lifespan and reduce overall operating costs.

Conclusion

Air quality in a metalworking workshop directly affects safety, equipment reliability, and operational efficiency. If oil residues appear, persistent odors are present, or the ventilation system no longer provides a comfortable working environment, it is a clear sign that modernization is needed.

Timely investment in modern oil mist collection systems helps create a safer, cleaner, and more efficient production environment in the long term.

UDBU Begins Cooperation with FAIRINO in Industrial Robotics

Tue, 12 May 2026 11:38:00 +0000

UDBU Begins Cooperation with FAIRINO in Industrial Robotics

FAIRINO and the UDBU team announce the start of cooperation in the field of industrial robotics and manufacturing process automation.

The partnership is focused on developing local projects for the implementation of collaborative robots (cobots) across various industries — from metalworking and assembly lines to packaging, logistics, and production processes involving repetitive operations.

FAIRINO collaborative robots enable companies to transition more efficiently to modern automation solutions through:

safe human-robot collaboration;
flexible integration into existing production processes;
reduced workload for employees;
improved process stability and quality;
optimization of manufacturing costs.

As part of the cooperation, UDBU will focus on the development and implementation of local automation solutions for regional enterprises, including:

production process analysis;
design of robotic cells;
equipment integration;
robot programming and configuration;
project maintenance and technical support.

The main goal of the partnership is to make modern robotic automation solutions more accessible for local businesses and to accelerate the digital transformation of manufacturing.

The use of collaborative robots is becoming increasingly important due to the growing demand for automation, shortages of qualified personnel, and the need for higher production efficiency.

UDBU considers this direction strategically important for the development of engineering and manufacturing competencies, as well as for creating new industrial automation solutions.